Tubular trolley wire installation scheme technical specifications and usage parameters

**Tubular Wire Product Main Technical Indicators and Operating Parameters** **Operating Voltage** AC 660V / DC 1000V **Maximum Speed** 200 meters per minute **Motion Error** Horizontal: ±40mm Vertical: ±40mm **Collector** - Resistance coefficient: 0.1–0.35 - Wear coefficient: 0.2 - Contact pressure drop: 0.15–0.3V - 200KV wear amount: 0.7mm - Shell heat resistance: +115°C - Traction force: 75N **Pipeline Safety Indicators** **HXTS Series** - **Category**: - **Index Value**: - **Insulation Resistance**: >10MΩ - **Insulation Dielectric Strength**: 2500V/50Hz for 1 minute without breakdown - **Tracking Index**: CIT/600V - **Flammability Test**: Self-extinguishing - **Environmental Test**: - Temperature range: -20°C to +55°C - Humidity: 95% at +40°C - **Electric Stability**: 50 cycles at I, 0.7 seconds - **Thermal Stability**: 20 cycles at I, 1 second - **Impact Pressure**: - When clearance <5.5mm, 600V, 0.25s - **Chemical Resistance**: Acid, carbon, salt corrosion resistance - **Enclosure Rating**: IP13, IP23, IP54 **HXTL Series** - **Category**: - **Index Value**: - **Insulation Resistance**: >10MΩ - **Insulation Dielectric Strength**: 2500V/50Hz for 1 minute without breakdown - **Tracking Index**: CIT/600V - **Insulation Slot Breakdown Voltage**: >25kV/mm - **Heat and Fire Resistance**: Bunsen burner method, flame retardant - **Enclosure Rating**: IP13, IP23, IP54 - **Electric Shock Protection Level**: Level 1 - **Shell Corrosion Protection**: Anti-oxidation **Tubular Trolley Wire Usage Environment** 1. Ambient temperature: -15°C to +55°C; maximum temperature ≤120°C, minimum temperature ≥-40°C 2. Atmospheric conditions: Relative humidity <90% at +40°C 3. Pollution level: IP13/IP23 = Level 3; IP54 = Level 4 4. Vibration and shock: No violent vibration or impact **Selection Principles of Tubular Slide Line Products** The HXTS and HXTL series guide rails can be selected using three methods: lookup table, power estimation, and current calculation. **(1) Lookup Table Method** Based on site load configuration, total power, load continuation rate, usage environment, crane model, tonnage, and category, determine the conduit specification. **(2) Power Estimation Method** 1. Calculate the total power of the load: - If all n loads start simultaneously: ∑P = P₁ + P₂ + ... + Pₙ - If only one load starts: ∑P = Pₙ 2. Check the table to find Pₙ 3. Ensure that Pₙ > ∑P 4. The load continuation rate and allowable ambient temperature should match. **Ambient Temperature (°C)** | 25 | 30 | 35 | 40 | 45 | 50 | 55 | 60 ---|---|---|---|---|---|---|---|--- **K Temperature Factor** | 1.32 | 1.22 | 1.12 | 1.0 | 0.866 | 0.707 | 0.661 | 0.632 **Continuation Rate (Jc%)** | 100 | 60 | 40 | 25 | 15 | 10 | – | – **Voltage Correction Factor (V)** | 1 | 1.26 | 1.5 | 1.88 | 2.48 | 3 | – | – This detailed technical information helps ensure proper selection and safe operation of tubular trolley wires under various environmental and operational conditions.

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