Geometric accuracy measurement method

Flatness, such as the flatness of the tabletop of a vertical machining center, refers to the condition where a surface is perfectly even. The measurement methods include the plate method, the plate and indicator method, the flat rule method, the precision level method, and the optical method. Straightness, which refers to the straightness of a line in a plane or in space, or the straightness of a part or motion, can be measured using several techniques. These include the flat rule and indicator method, the steel wire and microscope method, the collimating telescope method, and the laser interferometer method. For angle measurements, methods like the precision level method, the self-collimator method, and the laser interferometer method are commonly used. Verticality, which relates to the perpendicularity of lines and planes or the verticality of motion, can be measured using tools such as the flat rule and indicator method, the square rule and indicator method, and optical methods like the self-collimator, optical square, and emitter. Rotation involves various types of runout, including radial runout, such as the radial runout of the chuck positioning cone on the end of a CNC horizontal lathe spindle, or the radial runout of the spindle positioning hole. It also includes periodic axial turbulence, such as the periodic axial turbulence of the CNC horizontal lathe spindle, and face jump, like the face jump of the tool holder on the CNC horizontal lathe spindle. Common measurement methods for rotation include the indicator method, the test rod and indicator method, and the steel ball and indicator method. Coaxiality or coincidence, such as the alignment of the hole axis of the CNC horizontal lathe tool with the axis of the spindle, is an important parameter in precision machining. Parallelism, which refers to the parallelism between a line and a plane—such as the parallelism of the axis of a CNC horizontal lathe to the movement of the main carriage slide—or the parallelism between the table of a vertical machining center and the X-axis, is another critical factor. Equidistance, such as the consistent distance between the positioning hole of a vertical machining center and the table's rotational axis, is also essential. The measurement methods for coaxiality, parallelism, and equidistance typically involve the flat rule and indicator method, the precision level method, and the indicator and test bar method. These techniques ensure accurate alignment and proper functioning of machine tools, contributing to the overall quality and performance of the manufactured components.

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