China connector technology development trend

The “miniaturization”, “high-speed mobility” and intelligentization of connector products are the future development trend. The technical innovation of the connector industry is mainly concentrated in the following directions: “miniature” and “high-speed mobility” of connector products and Wisdom is the trend of future development. The technical innovation of the connector industry is mainly concentrated in the following directions: 1. Miniaturization development technology of connectors This technology is mainly developed for the trend of connector miniaturization, and can be applied to micro-miniature connections below 0.3mm. On the device, it belongs to the new variety of MINI USB series products. It can be used in multi-contact expansion card slot connectors, which can meet and exceed the strict requirements of multi-contact surface adhesion technology to meet the common face of joints with high precision and low cost. 2, high frequency and high speed wireless transmission connector technology This technology is mainly for a variety of wireless device communication applications, a wide range of applications. 3, simulation application technology research simulation technology is based on a variety of disciplines and theories, using computers and their corresponding software such as AutoCAD, Pro / E program stress analysis software as a tool, through the establishment of product models and corresponding boundary conditions, The mechanical, electrical, high-frequency and other performances are confirmed by simulation analysis, thereby reducing the cost of product development failure caused by factors such as material selection and unreasonable structure, and improving the development success rate, which helps to support the realization of complex system applications. 4. Connector Wisdom Technology This technology is mainly used on DC series power connector products. It can perform smart signal detection before transmitting power to ensure that the positive and negative poles are turned on and the power is turned on after the plug is inserted. In the future, enterprises need to develop similar intelligent technologies for other products due to the fact that the plug is inserted when it is not in place, causing arcing damage and burning. 5, precision connector technology precision connector involves product design, process technology and quality control technology and many other aspects, the technical level and practical experience of the technical personnel are high, the main technologies include the following aspects: (1) precision mold processing Technology: Using CAD, CAM and other technologies, the company introduces high-precision processing equipment in the industry, and utilizes personnel production experience and advanced equipment technology to achieve high-precision high-quality mold products. (2) Precision stamping and precision injection molding technology: to achieve all-round control, perfect surface quality and perfect surface quality of all kinds of stamping parts and injection parts, to ensure product quality. (3) Automated assembly technology: Overcoming the precision work of manual products by applying precision control technology, semi-automatic inspection machine technology, CCD automatic detection technology, automatic assembly machine of miniature JACK type connector, automatic assembly technology of attachments and manipulators. The problem is to improve production efficiency, ensure product quality, reduce product cost, and improve core competitiveness. 6, manufacturing process research Product competitiveness depends to a certain extent on the level of manufacturing technology, continuous development of new manufacturing processes, improvement of existing production and processing technology, can greatly enhance the product's manufacturing efficiency and quality assurance capabilities. (1) Fine manufacturing process: This process is mainly for products with small pitch, thin thickness and small wire diameter, involving automatic cable, automatic cutting, automatic welding, precision testing, etc. Some enterprises in the industry have been connecting with a pitch of less than 0.4mm. Process research, this type of technology can ensure that the company reaches the international advanced level in the field of ultra-fine manufacturing. (2) Light source signal and electromechanical "target=_blank> Electromechanical structure integrated development technology: This technology can be applied to audio connectors placed in electronic components, by adding electronic components such as ICs and LEDs to conventional audio connectors. The audio connector also has the function of transmitting analog signal and digital signal, so as to break through the design of the current audio connector to conduct conduction through mechanical contact. (3) Low temperature and low pressure molding technology: based on mold forming, very low use The injection pressure injects the hot melt material into the mold and rapidly solidifies the molding process, and utilizes the sealing property and physical and chemical properties of the hot melt material to achieve the insulation temperature resistance and the like, without damaging the components, the defective rate is low, and the packaged product is The shape is neat, the hot melt adhesive has good toughness and high strength. The packaged wire effectively protects the solder joint from external force, and the DC connector body and the wire package have insulation, temperature resistance, impact resistance, vibration damping, moisture proof and waterproof. Dust-proof, chemical-resistant and other effects greatly ensure the quality and reliability of the products, and will continue to be developed and applied in the future. The same product. http:// Editor: (Hardware Business Network Information Center)

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