Several improvement measures for the assembly process of 840/900 double laminated tile machine

Technical Advancement
Botou Songzheng Cold Bending Machinery Factory - Li Guangtao, Contact: 13613270086



Botou Songzheng Cold Bending Machinery Manufacturing Factory has always been dedicated to the research and development of new products, advanced technologies, and improved processes. In our daily operations, we continuously refine and innovate, focusing on improving the efficiency and practicality of equipment assembly. Recently, in the assembly process of the 840/900 double-layer tile machine, we have implemented several practical improvements that have significantly enhanced performance and reliability.

1. **Revised Chain Transmission System** – Previously, the double-layer tile machine used a hanging chain system, where all chains were sequentially driven. While this method was easy to operate, it had several disadvantages. For example, the secondary active chain had a heavy load, which often led to breakage under full load. Additionally, the link chains between the upper and lower layers would strike the shaft due to design limitations, causing wear and tear. To address these issues, we redesigned the system to use a parallel transmission mode. The upper and lower layers now each have their own active chain bars, directly driven by motors. This change effectively reduces the pressure on the secondary chain and prevents misalignment of the vertical axis between the upper and lower chains.

2. **Independent Clutch Control** – Traditional two-layer equipment typically operates with both layers working together. However, this often leads to inefficiency, as only one layer can be used at a time, while the other remains idle, wasting energy and increasing wear. Some manufacturers use dual motors for each layer, but this increases costs significantly. Through extensive research and field testing, we introduced an independent clutch system, allowing users to control the upper or lower layer independently. This solution improves efficiency without adding extra costs.

3. **Dust Cover Installation** – All shaft heads of the double-layer machine are now equipped with dust covers. These covers provide effective protection against dust and sand, enhancing safety and making the equipment more suitable for outdoor use.


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