Many workers and some leaders are not very familiar with the performance and behavior of chemical production violations. Therefore, in order to strengthen safety management and eliminate illegal operations, illegal command and violation of labor discipline, this draft is specially prepared for learning.
1. Enter the production site and wear the helmet without the cap.
2, using the helmet as a seat, the female staff did not put the hair into the cap and so on.
3. Work clothes and cuffs are not buckled during work.
4. Wear high heels, sandals, vests, shorts or skirts into the production area.
5, play in the class, do private work, doze off, leave the post, run the post, leave the post, play mobile phones, etc. to do things that have nothing to do with work.
6, drinking after drinking or drinking in the class.
7. Smoking in the non-smoking ban area and chemical equipment maintenance site.
8. The high-altitude operation is not tied to the seat belt or the safety belt is not hung on the solid frame.
9. Throw up and down at high altitude, without using ropes to transfer tools and materials.
10. Do not wear rubber-soled shoes when climbing, do not wear seat belts, helmets, etc.
11. When using cracked bamboo, board to set up unsturdy scaffolding or framing scaffolding, the binding is not firm, and the scaffolding is placed on the unstable site structure or railings and pipes.
12. Walk upright on railless structures, pipe corridors, pipes, etc.
13. Walk or stand on running equipment, pipes, back wheels, safety covers.
14, leaning against the high platform railings.
15. After removing the coal bunker grille or cover, do not cover it in time.
16. Engage in concentrated acid and alkali work, and do not use protective equipment according to regulations.
17. Do not wear protective glasses when using high-speed rotating tools such as grinding wheels and polishing machines.
18, use the lathe without wearing protective glasses, wear gloves to operate the lathe.
19. The machine tool wears gloves and wears a scarf. The female worker does not wear a work cap to use the machine tool.
20. Wear protective glasses when performing work such as turning, chiseling, and grinding.
21. Wear gloves when using the drill press and the cuffs are not tight.
22. Thin parts and small workpieces are directly supported by hand when drilling.
23. The cuffs are not fastened when using the grinding wheel.
24. Both use the same grinding wheel at the same time.
25. Standing on the front of the grinder.
26, car, milling, planing and other machine tools to remove iron filings when running without special tools.
27. When the machine tools such as car, milling and planing are running, the operators leave the post.
28. When the machine is running, extend the head and hands into the cutting area.
29. Wear gloves or a single-handed sledgehammer.
30. Knocking on the hoe, the palm tongs, and the sledgehammer are standing on the front.
31. When the wrench is used as a hoe, the wrench is reversed. When the wrench and the pipe wrench are used, the force is not paid attention to the opening size.
32. Drill holes with hand-held workpieces.
33. Use a scabbard.
34. Grind the workpiece with the side of the grinder.
35. Grinding with a grinding wheel without a protective cover.
36. Machine tools, lathes, etc. leave the job when they are running.
37. Take things or clean iron scraps through the running workpiece.
38. Remove iron filings directly by hand.
39. Safety equipment is not tested according to the regulations, or the test has no record and no management account.
40. Safety tools are not numbered.
41. Do not wear protective glasses when removing welding slag.
42. Do not wear protective glasses and leather gloves during gas cutting operations.
43. When the welder is welding, no welder or insulated shoes are worn.
44. Do not wear gloves and work clothes or high temperature clothing on the high temperature and high pressure equipment of the thermal system.
45. There is no insulated breathing apparatus when working with the gas pumping and blocking the gas pipeline blind plate.
46. ​​When the gas is ignited, first turn on the gas and then ignite.
47. When cleaning the coke, people stand in front of the door of the furnace.
48. The closed container is cut by gas cutting without testing.
49. Purge the flammable and explosive medium container directly with compressed air.
50. The staff is facing the valve screw when operating the valve.
51. Wear rubber gloves when exposed to toxic and hazardous materials.
52. Workers engaged in dust exposure shall not use dust protection articles when the dust concentration exceeds the standard.
53. Directly cross the conveyor belt and stand and walk on the belt.
54. Use tools to clean the blanking belt under the running conveyor belt, drum and belt or to carry out the digging operation.
55. Do not ring until the specified time before starting the conveyor belt.
56. Failure to do the stop measures, work on the rotating parts or inside the rotating equipment.
57. The rag is wound around the hand to clean the rotating equipment.
58. The production unit outsources the project or uses temporary workers without special supervision.
59. Use safety equipment, electrical appliances and lifting tools that have not been tested.
60. The maintenance machinery works when the power is turned off.
61. When using the forklift to insert the item, the fork is not in place or the fork head is not properly raised when walking. .
62. If the operation is not carried out according to the program, the locking device and the interlocking device are freely released.
63. Unauthorized operation of equipment that is not operated by this post (including maintenance personnel operating the equipment without authorization).
64, no ticket operation, no ticket operation.
65. Maintenance requires temporary removal of protective equipment, and no temporary fences and warning lines are provided.
66. Remove the safety protection facilities on the equipment without temporary safety measures without the permission of the operating personnel.
67. The railings, covers, fences, etc. removed during the work are not restored.
68. Unauthorized expansion of the scope of work in dangerous operations.
69. Do not carefully check the position of the equipment before entering the work and mistakenly enter the area of ​​the charged equipment.
70. Failure to go through the formalities of the work ticket or beyond the end time, and do not go through the finalization procedures.
71. When several professional maintenance personnel repair the same equipment at the same time, in order to save trouble, the professional will not go through the formalities of the work ticket, and the equipment will be overhauled.
72. In the process of handling the work ticket, the person in charge of the work has opened the work without authorization from the work permit.
73. The operator changes the work site safety measures or mobile safety measures without authorization.
74. Violation of the operating ticket system, no ticket operation or first operation, then fill in the ticket.
75. After the completion of the inspection work, the site of the inspection is not completed.
76. The person in charge of the work does not personally handle the commencement and termination of the work ticket, and the safety measures of the on-site inspection are not complete or not, and are handled by other personnel.
77. Before entering the on-site work, the person in charge of the work did not explain the safety measures and precautions to the work class.
78. Work in the container. There is no guardian outside the container, or the guardian leaves the monitoring site without authorization.
79. When the switch is closed, the “three-core check†is not executed, the ticket is not sung, and the ticket is not revoked.
80. The pipeline is not relieved of pressure for demolition inspection.
81. When the student is working alone, the work site is unsupervised.
82. Unauthorized release of equipment protection, interlock operation, and change of protection settings.
83. When using the operation ticket, the guardian does not monitor, does not operate with the operator and leaves the post to engage in other activities.
84. Safety measures were not implemented as required by the work ticket.
85. The operating personnel did not take security measures, that is, permit the work, or sign the license.
86, missing, wrong hanging, no warning signs, signs.
87. Work tickets are not carried with you when you work on site.
88. The person in charge of the work change at work does not go through the formalities for change, the work class personnel and the work ticket members do not meet, and the work members do not understand the work content.
89. During the overhaul work, the person in charge of the work leaves the scene without specifying a temporary agent.
90. Digging, stacking equipment, sundries, no fences, no fences or no warning signs at night on the roads in the factory.
91. Use fire-fighting facilities indiscriminately or use fire-fighting equipment for other purposes.
92. Materials or articles are randomly stacked to block the fire escape route.
93. Chaotic oil, mercury, toxic drugs, etc., leaving hidden dangers and polluting the environment.
94, with pressure loose needles, joints and valves.
95. When repairing oil-filled equipment, do not refuel according to the specified measures, so that the oil level of the equipment is too low or too high.
96. The Safety Day activity is in the form and the content is not targeted.
97. Do not conduct regular tests or switch equipment as required.
98. There is no perfect safety measures against poisoning, suffocation and falling in the silo.
99. Open the protective cover or cover of the rotating equipment in operation, or put your hand into the curtain, wear gloves or rags on your hands, in exposed gears, chains, steel ropes, belts, rollers, shaft heads, etc. Turn the part for cleaning or other work.
100. After the turning equipment is overhauled, the backrest wheel and other parts are not restored, and the protective cover is not fixed.
101. In the fire and explosion-proof areas such as oil and hydrogen, the explosion-proof anti-static tools are not used according to the regulations. The welding torch is not used to set the grounding wire.
102. In the fire and explosion-proof area, the hot fire has not been processed, and the fire work has begun.
103. Violation of the entry and exit regulations for fire and explosion-proof areas when entering the fire and explosion-proof area.
104. Rest and stay in dangerous areas such as flammable, explosive, and high temperature.
105. When using the forklift to insert the item, the fork is not in place or the fork head is not properly raised when walking.
106. Enter the poisonous, flammable and explosive danger zone alone.
107. On-site oil filtering is unattended.
108. There is no reliable measure for leak prevention and fire prevention in the on-site oil filter.
109. Work in the equipment or container without prior detection, testing or adequate ventilation of toxic gases.
110. Mix flammable and explosive chemicals.
111. In high-intensity lamps and iodine-tungsten lamps in flammable and explosive areas.
112. Oxygen cylinders and acetylene bottles exceed the storage capacity at the construction site or the specified safety distance (5 meters, 10 meters) is not placed.
113. Wear oil gloves to operate the gas cylinder.
114. Ship the cylinder with a forklift.
115. Wire ropes are bundled and used for lifting.
116, slip, roll, knock, collision, exposure to the gas cylinder.
117. The welding wire is bare and the joint is bare.
118. Electric welding The wire joints are wrapped with non-insulating materials and rags.
119. The secondary wiring of the electric welding machine is not standardized. The welding machine is not led out according to the requirements, and the grounding wire is connected to the pipeline and components.
120. The surrounding flammable materials were not cleaned before the welding and cutting work, and the relics were not inspected and cleaned at the end of the work.
121. Solder over flammable materials and important equipment. There is no guardian or no temporary cord on the bottom.
122. Welding work on containers that have not been cleaned and filled with flammable materials.
123. There are no reliable ventilation measures and fire prevention measures in electric welding, gas welding, gas cutting and painting in metal containers.
124. Use the wire that does not meet the requirements to make the grounding wire of the welding machine.
125. The spacing of oxygen and acetylene cylinders in use is less than 5m, and the distance between oxygen and acetylene cylinders and fire source is less than 10 meters.
126. The weld gap is too large, and it is welded after welding with a welding rod or a wire.
127. Damage to the welding wire is not repaired in time.
128. Non-welding welders use electric welding equipment.
129. Oxygen and acetylene bottles are not worn when they are handled.
130. Acetylene bottles do not remain upright when used, and there are no measures to prevent dumping.
131. Oxygen bottles and acetylene bottles are transported together.
132. Welding or cutting in metal containers without special supervision.
133. In the open air operation in summer, oxygen and acetylene bottles are not exposed to sunlight.
134. After the welder has finished working, the hose line is not cleaned up in time, and the acetylene and oxygen valves are not closed.
135. After the working gap or finished in the metal container, the gas welding and gas cutting tools are not pulled out in time.
136, oxygen, acetylene tube across the road without pressure protection measures.
137. Place the water container on the electrical and instrumentation console.
138. If the electrical operation card is hung, the power transmission and stop work will be carried out without authorization.
139. Work in the container using tools and lighting that do not meet the specified voltage.
140. When the electrical equipment is operated, it is not carried out item by item, and the position of the equipment is not checked, and the power is not checked.
141. The switch of the electromechanical equipment in the workplace is not damaged, and it is used for over-capacity or copper wire instead of fuse.
142. Rinse the electrical and instrumentation equipment with water or a damp cloth.
143. If the safety tool is not used according to the regulations during operation, if the operator does not wear insulated gloves, do not use the insulating rod, and directly remove the grounding wire by hand.
144. Based on experience before operation, do not check the device number and name.
145. Failure to improve safety technical measures as required.
146. The work ticket has not been terminated and the power is sent by mistake.
147. Low-voltage equipment works. Before starting work many times, it will work without electricity inspection.
148. Before the commencement of electrical operation, the person in charge of the work shall not explain the safety measures and precautions to the staff. The staff members do not clearly identify the parts of the electrification and openly work in the workplace.
149. The temporary low-voltage power supply line on the inspection site is not equipped with overhead equipment, and it is randomly pulled.
150. Single person performs electric switching operation.
151. When the electrical equipment and power tools used are inactive or after work, the power is not turned off.
152. The electrical switch used, the power cord is damaged or the live part is exposed.
153. Use a mobile small power tool without a leakage protection device.
154. Measure around the live equipment with a steel tape measure and a wire tape with a wire.
155. After the motor is overhauled, the motor ground wire is not restored in time.
156. Do not sing tickets, do not reclaim or sing tickets during operation, the rehearsal is not serious, the voice is weak, the two sides cannot hear clearly, and in operation, they do not press "" according to the operation ticket.
157. The power supply is not inspected before the grounding wire is installed. The grounding wire is installed by the winding method. If the electroscope is not in the live part, it is confirmed that the electroscope is in good condition, and the electroscope is checked or the electroscope is incorrectly selected.
158. After the grounding wire is installed, the grounding wire number is not indicated on the work ticket, and the installation location and the grounding wire number are not indicated on the grounding wire registration book and the site registration board.
159. The grounding wire removed when the work ticket is terminated, the number of the grounding wire removed is not indicated on the work ticket.
160. When the rotating equipment is overhauled and the work ticket is not recovered, it will be sent for trial transmission.
161. It is not found whether the work ticket is returned and whether the power transmission condition is available.
162. Working on the secondary relay protection plate, the safety measures were not made according to the regulations.
163. The access to the power distribution room does not close the door.
164. The temporary power supply is not connected to the leakage protector.
165. Non-electrical personnel can arbitrarily connect and disconnect the power supply and stop and send power at the same time.
166. The housing of the electrical appliance is not grounded. Use a plug and socket without a ground wire.
167. When connecting the power supply, hang the power cable directly on the knife or fuse.
168. Use the power supply terminal block with damaged casing, and insert the wire directly into the live socket without using the power plug.
169. Use a coverless power supply.
170. After using electrical tools or in case of temporary power failure, the power supply will not be cut off in time.
171. After the maintenance work is completed, the power tool or the running light power is turned off without cutting off the power.
172. Use unqualified running lights or line lights transformers to expose the pile heads.
173. During the high voltage test, there is no fence sign for live equipment and passages.
174. Live mobile low voltage electrical equipment.
175. Before the load power line is connected, there is no power failure, power inspection, and load wiring.
176. Single people stay in the power distribution room, booster station, etc. to work.
177. Insulated gloves are not used when measuring current using a clamp ammeter.
178. There is no special guardian for low-voltage live working.
179. Working on the control protection circuit, without drawing, not checking the field terminal number, working with experience.
180. There is no special person to monitor when long objects such as long bamboo and ladders enter the high pressure room and booster station.
181. Live mobile electrical equipment or rotating equipment.
182. Take a lifting machine that prohibits manned or use a cage to work at height.
183. The company's motor vehicle illegally carries people or the company's motor vehicles arbitrarily.
184. Unlicensed persons drive the motor vehicles in the factory.
185. Smoking, reading, eating, and using a mobile phone while driving a vehicle or railcar.
186. Motor vehicles in the factory violate the speed limit regulations.
187. Vehicles driving at night do not use the far and near lights as required.
188. The whistle was not whistleed before the locomotive started.
189. Do not carefully check the vehicle before using it in cars, rail cars, etc.
190. The vehicle does not sound when it turns.
191. The vehicle turns without using the turn signal.
192. When the car or rail car stops, the parking brake is not pulled.
193. When the equipment is repaired, the fire protection measures are not implemented or the power is not cut when the motor is cleaned.
194. The driver of the car did not leave the cab when the excavator, crane, and lifting tool were loaded.
195. Walk, stop, and wait under the crane.
196. Driving and cranes pass through buildings, densely populated areas and dangerous equipment under load.
197. If the hanging object will pass the ground personnel, it will not ring, and the vehicle will start and lift before the lifting.
198. Unauthorized removal of the interlocking device of the equipment.
199. Did not contact the driver for getting on and off.
200. Lifting operations are directed by many people.
201. Lifting the wire rope with the broken strands.
202. When the vehicle is repaired using a jack, the sleeper is not padded.
203. Start the big and small cars during the lifting process.
204. There is no drawstring in the middle of the ladder and the use of unqualified drawstring.
205. Move the ladder when someone is on the ladder.
206. The two stood on the same ladder to work.
207. No one is supported when using an unstable ladder.
208. Working on the upper part of glass tiles, wooden tops, oil felts, asbestos tiles, etc., no safety measures have been taken to prevent the fall of the air.
209. There is no special command or the operator can not directly see the signal of the commander when using the lifting truck.
210. Use an unqualified crane to lift.
211. Overload, overlength, and extra height lifting.
212. Feel free to use pipes, railings to hang heavy objects and lifting tackles.
213. Check the condition of the crane and lifting tools and the surrounding conditions before the operation.
214. The jack is overloaded or lengthened.
215. Directly step on the surface of the electrolytic cell or work on the platform or bracket.
216. The hanging object is pulled and slanted.
217. Refuel the hoisting wire rope in operation.
218. If you do not understand the operation mode of the equipment system and the operation and maintenance of the on-site unit, the direct responsible person will directly direct the operation and maintenance work.
219. In order to seize the task and not carry out safety organization during the construction period, no safety technical measures are implemented, and the workers are forced to take risks.
220. Organize and direct non-special types of workers to perform special operations.
221. Leaders take the lead in violating safety regulations, standards, and systems.
222. Violation of the “Operational Procedures†operation.
223. Tools and materials in contact with high-temperature molten liquid are used without preheating.
224. Violation of open fire management in the factory area, smoking, illegal fire, cutting, polishing, etc. in the factory.
225. Allowed or minors to enter the production area.
226. Use equipment such as gasoline to scrub equipment, utensils and clothing.
227. Do not wear labor protection articles into production positions as required.
228. Use equipment with incomplete safety devices.
229. Use equipment and tools that are not managed by you.
230. When the equipment is overhauled, the maintenance measures will be started if the safety measures are not implemented.
231. The equipment after shutdown and maintenance shall not be activated without thorough inspection.
232. The high-altitude operation permit was not issued, the seat belt was not worn, the scaffolding and the springboard were not strong, and the ascending operation was carried out.
233. Use mobile electric equipment tools without an electric shock protector.
234. Workers who have not obtained a safety operation permit work independently.
235. The container enters the operation without being safely isolated.
236. The power is not cut off, and no safety lamps are used to enter the container.
237. It is necessary to replace and ventilate the work in the container.
238. The safety analysis is not carried out according to the time requirements in the container.
239. There is no special person in the container to monitor and stick to the post.
240. There are no rescue measures for the operation in the container.
241. The fire certificate was not approved for fire.
242. Do not reliably isolate the fire from the production system.
243. Do not clean or replace the fire.
244. Do not eliminate the surrounding flammable materials to implement hot fire.
245. Do not perform on-the-fire analysis on time to implement hot work.
246. There is no fire fighting measures to implement the fire.
247. The handover system is not strictly implemented.
248. The patrol inspection system is not strictly carried out.
249. The process indicators are not strictly controlled.
250, no license, no order to drive.
251. People and goods are mixed and driving, and the vehicle is over-loaded.
252. Unobstructed firearm vehicles enter the fire-extinguishing zone.
253. In the coke oven production operation, the gas escape parts such as the machine side, the focal side, and the cool focus table are not wearing the respirator; 254. The operation of the coke oven is started, the parking is not honking according to the regulations, and the flash is activated;
255. Climbing the door of the coke oven privately;
256, the quenching pool guardrail is missing;
257. No masks and helmets were worn to clean the work under the quenching tower;
258. Changing the process indicators without permission;
259. Use scrapped vehicles or modify vehicles privately;
260. A Class A explosion-proof area is connected to the mobile phone;
261. The factory vehicle is not registered;
262. The dangerous goods are not verified for safety conditions;
263. Discharge of sewage, oil, industrial waste, etc. without permission;
264. If you do not allow private persons to enter the production plant without permission;
265. The external construction team carries out the construction without permission;
266, urinate and defecate;
267, the motor casing is not grounded, the shield is indeed, the wire is bare;
268. Carrying prohibited items such as cigarette butts and lighters into the production plant area;
269. After the equipment maintenance is completed, the handover order is not put into use;
270. Do not wear protective glasses when the coal feeder is tamping;
271. Fill in the original record and the shift record as required.
Understand the various manifestations of common violations in the chemical industry. As the leaders and safety supervision and management departments at all levels of the enterprise, it is necessary to establish a system and strengthen management to eliminate these violations and unsafe factors and ensure normal production safety. get on.
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